PT Komatsu enhanced its production monitoring through DAAS (Downtime as a Service), Ravelware’s Smart Production Line solution. By integrating RFID-based product identification with real-time production visualization, the system provides better visibility of actual output, production progress, and line performance. See how DAAS combines RFID-based identification and real-time production monitoring to automatically capture production data, visualize line conditions, and provide greater visibility of actual versus target production.

Production output was previously monitored and recorded manually, creating a strong dependency on operators for data entry and reporting. Actual production data could be delayed or differ from real conditions on the production line, while tracking product status across each production process was difficult to perform in real time. This also made production recap and actual-versus-target monitoring more time-consuming.

Identified Operational Pain Points:

• Monitoring jumlah aktual produksi masih dilakukan secara manual.
• Pencatatan hasil produksi membutuhkan input dari operator.
• Data produksi belum ter-update secara real-time ke sistem actual production.
• Risiko human error dalam pencatatan dan input data produksi.
• Sulit melakukan tracking status produk pada setiap proses production line.
• Informasi jumlah produk yang telah diproduksi tidak dapat diketahui secara real-time.
• Membutuhkan waktu untuk melakukan rekap dan update data produksi.
• Ketergantungan terhadap operator dalam proses monitoring dan pencatatan produksi masih tinggi.
• Data aktual produksi berpotensi mengalami delay atau ketidaksesuaian dengan kondisi di production line.

Ravelware implemented DAAS, a Smart Production Line solution integrating HF RFID, RFID Readers, and a 3D Monitoring Dashboard. RFID automatically identifies products as they move through the production line, allowing production quantity and process status to be recorded without repetitive manual input. Production data is automatically updated and integrated with the actual production system, while the dashboard provides real-time visualization of line conditions, production progress, and actual versus target performance.

System Capabilities & Modules:

• HF RFID & RFID Reader untuk identifikasi produk secara otomatis di production line.
• 3D Monitoring Dashboard untuk memvisualisasikan kondisi production line secara real-time.
• Jumlah produk yang telah diproduksi ter-update otomatis berdasarkan data RFID.
• Data produksi langsung terintegrasi dengan actual production system.
• Monitoring status dan progress produksi secara real-time.
• Mengurangi proses pencatatan dan input data secara manual.
• Meningkatkan akurasi data serta mengurangi human error.
• Memudahkan monitoring actual vs target production melalui dashboard.